SEEPEX 4.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the following generation of pumps. The industry chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the main trade fair for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market leadership in the subject of intelligent and progressive options.
The similar applies to the opposite commerce fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only considered one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly developing its digital services and products with ambition and fervour. The pump manufacturer combines its digital solutions with the traditional pump business to give its customers more time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide commerce visitors will experience the premiere of a totally automated solution with integrated Industry four.zero features. The present premium mannequin range SCT AutoAdjust offers revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. are now a factor of the past in relation to upkeep. One click on from a remote location and the stator is again in prime shape. The range, which was developed on the premise of customer requirements, makes upkeep work a lot simpler and due to this fact helps to keep away from wasting time and costs. Retensioning ensures constant pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance instances are decreased to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally significantly lowered. ราคาpressuregauge is available in a 1-stage and 2-stage version for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one individual. Suction or pressure strains no longer need to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the flow fee is decreased because of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the need for any special instruments. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the control room by way of analogue signal strains or digitally by way of varied fieldbus techniques. Quick access on web site at the pump could be achieved through a management panel or by way of Bluetooth using an app for Android and Apple tablets which are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for course of optimization. All collected information is saved reliably and securely within the cloud. The real-time data from the monitoring service provide feedback on put on and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and upkeep instructions based on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive upkeep forecasting and identification of abnormal situations. By combining different sensor information, guidelines could be created to set off alarms. For instance, a decreased circulate price at increased pump velocity compared to the pump’s particular person calibration curve would point out pump wear. This signifies that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data also allows SEEPEX to make more correct life cycle predictions for each pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system resolution that combines some great benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as much as 1000 meters to its destination using pulses of compressed air in the pipes. For disposal companies, this various to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes in the form of a package deal unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be linked to the Connected Services of SEEPEX as an enlargement.
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